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Automatic Transmission High-Frequency Welding Machine For Diamond Core Drill Bit
High Frequency

Automatic Transmission High-Frequency Welding Machine For Diamond Core Drill Bit

    High-frequency welding machine for diamond thin-wall core bits (Ø56-400mm, 25N strength), fully automatic, one operator for 3-5 units, EU standard, ODM available, globally exported.

    Product Introduction

    This high-frequency welding machine is specifically designed for efficient and stable welding of diamond thin-wall core drill bits.

     

    It supports welding diameters ranging from 56–400mm, with a welding strength of up to 25N. Breaking away from traditional designs, the machine automates the entire process, including loading and unloading of the barrel, segment transfer, solder wire and solder paste feeding, and welding positioning.

     

    The equipment enables continuous operation and significantly improves production efficiency. One operator can manage 3–5 units simultaneously. Built with high-quality materials and featuring streamlined motions, the equipment has a rational and compact structure. It is designed in compliance with European standards, ensuring safety and environmental friendliness. The machine supports ODM and is widely exported to international markets.

    Core Benefits

    Designed for diamond thin-wall core drill bit welding
    Supports welding diameters from 56–400mm
    Welding strength up to 25N
    Automatic barrel loading and unloading
    Automatic segment transfer
    Automatic solder wire and solder paste feeding
    Automatic welding positioning
    One operator can manage 3–5 units simultaneously

    Technical Features

    1. Efficient and Automated Production

    The original segment transmission mechanism reduces the running time of each segment to only 1/3 of that of similar equipment, shortens the fully automatic loading and unloading time to 1/4, and the welding efficiency of a single machine reaches 4–6 seconds per segment.

    Benefits:

    • Original segment transmission mechanism
    • Segment running time reduced to 1/3 of similar equipment
    • Fully automatic loading and unloading time shortened to 1/4
    • Welding efficiency reaches 4–6 seconds per segment
    • One person can manage up to four devices at the same time

    2. High-Precision and Stable Welding

    The welding gap deviation is only 0.05–0.1mm, and the anti-vibration upward heating mode is adopted to effectively avoid displacement problems. The segment size is uniform, the bonding strength is high, and the quality is stable and reliable.

    Benefits:

    • Welding gap deviation only 0.05–0.1mm
    • Anti-vibration upward heating mode
    • Effectively avoids displacement problems
    • Uniform segment size
    • High bonding strength
    • Stable and reliable quality

    3. Strong Compatibility and Open Design

    The machine supports a variety of diamond core drills with diameters of 56–400mm, customizable, and lengths of 370–450mm, including adapters. Segment sizes cover 17–24mm in length, 3–6mm in thickness, and 8–13mm in height, providing strong versatility.

    Benefits:

    • Supports diamond core drills with diameters of 56–400mm
    • Customizable diameter range
    • Supports core bit lengths of 370–450mm, including adapters
    • Segment length: 17–24mm
    • Segment thickness: 3–6mm
    • Segment height: 8–13mm
    • Strong versatility

    4. High-Performance Heating System

    The equipment has a power of 30KW. High-frequency heating is fast and uniform, and the open structure ensures continuous and easy operation, low failure rate, and adaptability to high-intensity production environments.

    Benefits:

    • 30KW equipment power
    • Fast and uniform high-frequency heating
    • Open structure
    • Continuous and easy operation
    • Low failure rate
    • Adaptable to high-intensity production environments

    Working Principle

    The machine automates the welding process for diamond thin-wall core drill bits. It completes barrel loading and unloading, segment transfer, solder wire and solder paste feeding, welding positioning, and high-frequency heating in a continuous production process.

    Machine Parameters

    Equipment voltage

    Power frequency

    Equipment power

    Core bit diameter

    380V

    50HZ

    30KW

    56-200mm (400mm customized)

    Core bit length

    Segment length

    Segment height

    Segment thickness

    370mm/450m (including head)

    17-24mm

    8-13mm

    3-6mm

    Welding time (one segment)

    Welding side clearance deviation

    Welding strength

    Equipment size and weight

    4-6s

    0.05-0.1mm

    25N Max

    2100*2050*1830mm 

    About 690kg

    Applications

    Suitable for welding:
    Diamond thin-wall core drill bits
    Diamond core drills with diameters of 56–400mm
    Core bits with lengths of 370–450mm, including adapters
    Segments with length of 17–24mm, thickness of 3–6mm, and height of 8–13mm

    Optional Configurations

    Core bit diameter up to 400mm customized
    ODM service

    Our Advantages

    Save manpower and increase production significantly
    High degree of automation
    Low manpower requirements
    Production efficiency increased by more than 3 times compared with ordinary welding racks
    Suitable for large-scale output
    Easy to operate and maintain
    Open design with low failure rate
    Ordinary workers can operate after simple training
    Low daily maintenance costs
    Strong adaptability and high return on investment
    Universal design for drill bits of various specifications
    Reduces frequent adjustments or purchase of special fixtures
    Sturdy and durable structure
    Suitable for global use
    Exported overseas

    FAQ

    What is this machine used for?
    It is used for efficient and stable welding of diamond thin-wall core drill bits.
    What core bit diameter range can the machine weld?
    It supports 56–200mm as standard, and 400mm can be customized.
    What is the welding strength?
    The welding strength is up to 25N.
    What is the welding time for one segment?
    The welding time for one segment is 4–6 seconds.
    What automated processes does the machine support?
    It supports loading and unloading of the barrel, segment transfer, solder wire and solder paste feeding, and welding positioning.
    How many machines can one operator manage?
    One operator can manage 3–5 units simultaneously. The technical feature section also states that one person can manage up to four devices at the same time.
    Is the machine easy to operate?
    Yes. The open design has a low failure rate and can be operated by ordinary workers after simple training.
    Does the machine support customization?
    Yes. The 400mm core bit diameter can be customized, and the machine supports ODM.

    Send Inquiry

    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.