Automatic Laser Welding Machine For Diamond Saw Blades
Product Introduction
The Automatic Laser Welding Machine is specifically engineered for efficient and precise welding of various types of diamond circular saw blades.
Equipped with a high-quality 3000W fiber laser, it supports fully automatic welding of saw blades with diameters ranging from 90–1200 mm. The machine delivers high weld strength and minimal heat-affected zones, significantly enhancing blade quality and cutting performance.
It is user-friendly and highly efficient, capable of welding multiple segment types, including high-low segment, oblique segment, and AB segment. Constructed with premium materials and featuring streamlined movements, the machine has a rational and compact structure. Designed in accordance with European standards, it ensures safety and environmental sustainability. The equipment supports ODM, has obtained CE certification, and is widely exported to global markets.
Core Benefits
Technical Features
1. High-Performance Laser Welding System
Equipped with a 3KW IPG fiber laser, the welding power is typically less than 1.7KW. The system provides concentrated heat input, high weld strength and minimal deformation, significantly improving the saw blade's cutting life and stability.
Benefits:
- 3KW IPG fiber laser
- Welding power generally below 1.7KW
- Concentrated heat input
- High weld strength
- Minimal deformation
- Improved cutting life and stability
2. Fully Automated Production Process
The machine supports automatic loading and unloading, automatic centering and high-precision indexing functions based on the number of segments.
Benefits:
- Automatic loading and unloading
- Automatic centering
- High-precision indexing
- One-button operation
- Reduced manual intervention
- Improved production consistency and efficiency
3. Low Thermal Damage Process
The temperature of the segment during welding is below 300°C, and the heat-affected zone is only about 2mm. Compared with high-frequency welding, the heat-affected zone is reduced by more than 80%.
Benefits:
- Segment temperature below 300°C
- Heat-affected zone about 2mm
- More than 80% reduction compared to high-frequency welding
- Protects the activity of the diamond layer
- Avoids performance degradation caused by high temperature
4. Wide Range of Segment Profile Compatibility
The machine can weld various complex segment profiles, such as high & low segment, oblique segment, AB segment, etc.
Benefits:
- Compatible with high & low segment
- Compatible with oblique segment
- Compatible with AB segment
- Segment length range: 20–40mm
- Segment thickness range: 3.5–10mm
- Segment height range: 8–20mm
- Adaptable to various production needs
Working Principle
Machine Parameters
Voltage |
Total power |
Laser source origin |
Laser source power |
Welding power |
380V 50Hz |
5.5KW |
China |
3KW |
Generally below 1.7KW. |
Diameter range |
Blade body thickness range |
Feeding of welding teeth (segment) |
Segment length |
Segment thickness |
90-1200mm |
1.2-6 mm |
Automatic |
20-40mm |
1.5-8mm（8-10mm can be customized) |
Segment height |
Fiber Laser Generator |
Controller |
Weight |
Overall dimension |
8-20mm |
3.0KW-IPG Fiber Laser Generator |
CNC +PLC |
1150KG左右 About 1150 KG |
2720*2085*2115 mm |
Applications
Optional Configurations
Our Advantages
FAQ
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