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Automatic Laser Welding Machine For Diamond Saw Blades
Welding

Automatic Laser Welding Machine For Diamond Saw Blades

    This laser welding machine is specifically engineered for efficient and precise welding of various types of diamond circular saw blades. Equipped with a high-quality 3000W fiber laser, it supports fully automatic welding of saw blades with diameters ranging from 90-1200 mm. The machine delivers high weld strength and minimal heat-affected zones, significantly enhancing blade quality and cutting performance. It is user-friendly and highly efficient, capable of welding multiple segment types, including high-low segment, oblique segment, and AB segment. Constructed with premium materials and featuring streamlined movements, the machine boasts a rational and compact structure. Designed in accordance with European standards, it ensures safety and environmental sustainability. The equipment supports ODM, has obtained CE certification, and is widely exported to global markets.

    Machine Parameters

    Voltage

    Total power

    Laser source origin

    Laser source power

    Welding power

    380V 50Hz

    5.5KW

    China

    3KW

    Generally below 1.7KW.

    Diameter range

    Blade body thickness range

    Feeding of welding teeth (segment)

    Segment length

    Segment thickness

    90-1200mm

    1.2-6 mm

    Automatic

    20-40mm

    1.5-8mm(8-10mm can be customized)

    Segment height

    Fiber Laser Generator

    Controller

    Weight

    Overall dimension

    8-20mm

    3.0KW-IPG Fiber Laser Generator

    CNC +PLC

    1150KG左右

    About 1150 KG

    2720*2085*2115

    mm

    Core technical features

    High-performance laser welding system: Equipped with a 3KW IPG fiber laser, the welding power is typically less than 1.7KW, with concentrated heat input, high weld strength and minimal deformation, significantly improving the saw blade's cutting life and stability.

    Fully automated production process: with automatic loading and unloading, automatic centering and high-precision indexing functions (based on the number of segments), supporting one-button operation, reducing manual intervention and improving production consistency and efficiency.

    Low thermal damage process: The temperature of the segment during welding is below 300°C, and the heat-affected zone is only about 2mm (reduced by more than 80% compared to high-frequency welding), protecting the activity of the diamond layer and avoiding performance degradation caused by high temperature.

    Wide range of segment profile compatibility: It can weld various complex segment profiles such as high & low segment, oblique segment, AB segment, etc. The segment sizes cover 20-40mm (length), 3.5-10mm (thickness), and 8-20mm (height), adapting to various production needs.

    Equipment advantages

    Energy saving and material saving: Laser welding does not require silver/copper welding sheets. The total power of the equipment is 5.5KW, which saves about 50% energy compared to high-frequency welding and has lower overall costs.

    Efficient and stable: Single-segment welding takes only about 2 seconds, no cooling is required, supporting continuous production, high daily output and short delivery cycle

    Automatic Laser Welding Machine For Diamond Saw Blades (1)
    Automatic Laser Welding Machine For Diamond Saw Blades (2)

    Easy operation and maintenance: It adopts CNC+PLC control system, friendly human-machine interface, and key components are selected from international brands, with high reliability and low maintenance cost.

    Internationally recognized quality: The whole machine and process meet international standards. The welded saw blades are exported overseas and widely used in ODM & OEM and customized production.

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    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.