Request Quote
English
English Chinese Simplified Chinese Traditional French German Portuguese Spanish Russian Japanese Korean Arabic Irish Greek Turkish Italian Danish Romanian Indonesian Czech Afrikaans Swedish Polish Basque Catalan Esperanto Hindi Lao Albanian Amharic Armenian Azerbaijani Belarusian Bengali Bosnian Bulgarian Cebuano Chichewa Corsican Croatian Dutch Estonian Filipino Finnish Frisian Galician Georgian Gujarati Haitian Hausa Hawaiian Hebrew Hmong Hungarian Icelandic Igbo Javanese Kannada Kazakh Khmer Kurdish Kyrgyz Latin Latvian Lithuanian Luxembou.. Macedonian Malagasy Malay Malayalam Maltese Maori Marathi Mongolian Burmese Nepali Norwegian Pashto Persian Punjabi Serbian Sesotho Sinhala Slovak Slovenian Somali Samoan Scots Gaelic Shona Sindhi Sundanese Swahili Tajik Tamil Telugu Thai Ukrainian Urdu Uzbek Vietnamese Welsh Xhosa Yiddish Yoruba Zulu Kinyarwanda Tatar Oriya Turkmen Uyghur
Leave Your Message
Automatic High-Frequency Welding Machine For Diamond Saw Blade
High Frequency
Automatic High-Frequency Welding Machine For Diamond Saw Blade.jpg

Automatic High-Frequency Welding Machine For Diamond Saw Blade

    Automatic high-frequency welding machine for diamond saw blades (Ø200-1600mm), PLC servo + infrared positioning, auto feeding & fluxing, 3-5 sec/tooth, touch screen, EU standard, ODM available, globally exported.

    Request a quote

    Product Introduction

    This Automatic Diamond Saw Blade High-Frequency Welding Machine is specially designed for circular diamond saw blades with diameters ranging from 200–1600 mm.

     

    Equipped with PLC servo control and infrared positioning, it enables automatic feeding, flux application, and precise welding. With an efficiency of 3–5 seconds per segment, it supports parameter configuration via touch screen.

     

    Built with high-quality materials and streamlined movements, the machine features a rational and compact structure. Designed in compliance with European standards, it is safe, environmentally friendly, supports ODM, and is widely exported to global markets.

    Core Benefits

    Specially designed for circular diamond saw blades
    Suitable for saw blade diameters from 200–1600mm
    PLC servo control system
    Infrared positioning
    Automatic feeding
    Automatic flux application
    Precise welding
    Welding efficiency of 3–5 seconds per segment
    Touch screen parameter configuration
    Supports ODM

    Technical Features

    1. High-Precision Automated Welding

    Infrared is used to automatically detect the welding position, and a servo indexing system is used for precise positioning. It supports single-station vertical welding and dual-station mobile worktables, with strong welding consistency and high efficiency.

    Benefits:

    • Infrared automatic welding position detection
    • Servo indexing system for precise positioning
    • Delta servo indexing system
    • Supports single-station vertical welding
    • Supports dual-station mobile worktables
    • Strong welding consistency
    • Efficiency up to 14,000–24,000 pcs/8 hours

    2. Full-Process Automation Design

    The machine integrates separate guide rails to feed the segment, pneumatically clamps the segment, and automatically applies flux and cuts the welding piece. Optional robot loading and unloading enables one person to manage multiple devices and significantly reduces manual intervention.

    Benefits:

    • Separate guide rails for segment feeding
    • Pneumatic segment clamping
    • Automatic flux application
    • Automatic welding piece cutting
    • Optional robot loading and unloading
    • One person can manage multiple devices
    • Reduced manual intervention

    3. Intelligent Control and Flexible Operation

    The machine adopts a PLC servo control system with a touch screen interface. All welding parameters, such as power and time, can be digitally set and stored, supporting rapid changeover and adaptive adjustment.

    Benefits:

    • PLC servo control system
    • Touch screen interface
    • Digital setting of welding parameters
    • Parameter storage function
    • Supports rapid changeover
    • Supports adaptive adjustment
    • Simple and easy operation

    4. Strong Compatibility and Scalability

    The machine covers the welding of saw blades with diameters of 200–500mm and 500–1600mm. It can expand modules such as dust collection, vibration plate, and visual inspection to meet diverse production needs.

    Benefits:

    • Suitable for saw blades with diameters of 200–500mm
    • Suitable for saw blades with diameters of 500–1600mm
    • Expandable dust collection module
    • Expandable vibration plate module
    • Expandable visual inspection module
    • Meets diverse production needs

    Working Principle

    The machine uses infrared positioning to automatically detect the welding position, while the servo indexing system completes precise positioning. During production, separate guide rails feed the segment, the segment is pneumatically clamped, flux is automatically applied, and the welding piece is automatically cut. Welding parameters such as power and time can be digitally set and stored through the touch screen interface.

    Machine Parameters

    Model

    CYNH-1-2

    CYNH-1-3

    Diameter(mm)

    Φ200-500

    Φ500-1600

    Efficiency

    14000-24000pcs/8hour

    Power

    less than 2KW

    less than 2KW

    Compressed Air pressure

    0.4-0.6

    Applications

    Suitable for welding:
    Circular diamond saw blades
    Diamond saw blades with diameters of 200–500mm
    Diamond saw blades with diameters of 500–1600mm

    Optional Configurations

    Robot loading and unloading
    Dust collection module
    Vibration plate module
    Visual inspection module
    Single-station vertical welding
    Dual-station mobile worktables

    Our Advantages

    High efficiency and energy saving
    Saves manpower and increases production
    Welding speed of 3–5 seconds per segment
    Equipment power less than 2KW, excluding high-frequency welding machine
    Low energy consumption
    Air pressure requirement of only 0.4–0.6Mpa
    Easy operation and maintenance
    Modular design for quick and economical component replacement
    Quick clamping system simplifies workpiece replacement
    Reduced downtime
    Stable and reliable quality
    High-frequency welding technology ensures bonding strength between the segment and the barrel
    Optional visual inspection and dust collection systems improve product consistency and workplace cleanliness
    High return on investment
    Reduced dependence on skilled workers
    Flexible expansion according to production capacity needs

    FAQ

    What is this machine used for?
    It is specially designed for high-frequency welding of circular diamond saw blades.
    What saw blade diameter range does the machine support?
    It supports circular diamond saw blades with diameters ranging from 200–1600mm.
    What models are available?
    The available models are CYNH-1-2 and CYNH-1-3.
    What diameter range does CYNH-1-2 support?
    CYNH-1-2 supports Φ200–500mm saw blades.
    What diameter range does CYNH-1-3 support?
    CYNH-1-3 supports Φ500–1600mm saw blades.
    What is the welding efficiency?
    The welding efficiency is 3–5 seconds per segment, and the efficiency can reach 14,000–24,000 pcs/8 hours.
    What control system does the machine use?
    It uses a PLC servo control system with a touch screen interface.
    Does the machine support optional modules?
    Yes. It can expand modules such as robot loading and unloading, dust collection, vibration plate, and visual inspection.

    Send Inquiry

    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.